Sr Controls Engineer
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Job Description
Job Title: Controls Engineer / Sr. Controls Engineer
Company: IMG India
Location: Thiruvananthapuram, Kerala
Department: Engineering
Reporting To: Engineering Manager
Experience: 5–12 Years
Qualification: Bachelor’s Degree / Diploma in Electrical, Electronics, Instrumentation or Mechatronics Engineering
Salary: Best in Class / As per experience and industry standards
About IMG
IMG is a leading system integrator specialising in advanced robotic and automation applications. From concept development to implementation, we provide turnkey automation solutions and have a proven track record of delivering robust automation systems across North America.
We are a dynamic and innovative organisation focused on shaping the future of automation and robotics through cutting-edge technology and engineering excellence.
Position Overview
We are looking for a Controls Engineer / Sr. Controls Engineer / Automation Engineer with strong expertise in PLC programming, HMI development, industrial automation and commissioning.
The ideal candidate will have hands-on experience with Siemens PLC and HMI programming, automotive assembly processes, robot integration and industrial automation systems.
Key Responsibilities
- Develop and program PLC and HMI applications.
- Test, validate and troubleshoot PLC/HMI software to ensure commissioning readiness.
- Develop operator visualisation screens using platforms such as Weintek, AutomationDirect, etc.
- Support commissioning teams with technical troubleshooting and software-related issues.
- Provide technical support to commissioning teams working in North America.
- Prepare technical and non-technical documentation as required for project deliverables.
- Support automation system standardisation and continuous improvement initiatives.
- Troubleshoot and resolve automation, controls and communication-related issues.
- Collaborate with multidisciplinary and remote engineering teams to achieve project objectives.
Must-Have Technical Skills
- In-depth knowledge of Siemens PLC and HMI programming.
- Hands-on experience in programming and commissioning robotic automation systems in the automotive manufacturing domain, particularly BIW or General Assembly.
- Hands-on experience in commissioning automotive assembly processes, such as:
- BIW weld cells
- General assembly lines
- Strong knowledge of PLC–Robot interfaces for applications including:
- Spot welding
- Arc welding
- Dispensing
- Projection welding
- Material handling
-
Experience with industrial automation systems and commissioning.
Additional Technical Skills
- Knowledge of Industrial Networks, preferably PROFINET.
- Knowledge of industrial safety standards.
- Experience with Safety PLCs and Safety Relays.
- Knowledge of machine vision systems such as:
- Cognex
- Keyence
- Matrox
- Knowledge of VFD and Servo Drive configuration and programming.
- Ability to read and interpret electrical and mechanical drawings/layouts.
- Good knowledge of pneumatic valves and circuits.
- Knowledge of offline robot programming using FANUC, KUKA or ABB will be an added advantage.
- Basic programming knowledge in technologies such as:
- XML
- C#
- JScript
- VBA
- Python
- will be an advantage.
- Experience in plastic welding will be an added advantage.
Educational Qualification
- Bachelor’s Degree or Diploma in:
- Electrical Engineering
- Electronics Engineering
- Instrumentation Engineering
- Mechatronics Engineering
Preferred Experience
- 5–12 years of relevant experience in programming and commissioning of robotic automation systems in the automotive manufacturing domain, particularly BIW or General Assembly.
- Experience with a system integrator is preferred.
- Alternatively, candidates with strong experience in commissioning and troubleshooting automation systems in automotive plants or similar industries may be considered.
- Experience in automotive manufacturing and robotic automation will be an advantage.
Location Preference
-
Candidates from Kerala or Tamil Nadu are preferred, as this is a work-from-office role based in Thiruvananthapuram, Kerala.
Key Competencies
- Strong communication and interpersonal skills.
- Quick learner with strong functional and technical expertise.
- Ability to work effectively with intercultural, multidisciplinary and remote teams.
- Strong analytical and problem-solving skills.
- Ability to organise, plan, prioritise and execute projects effectively.
- Strong attention to detail.
- Ability to work independently as well as collaboratively within a project team.
- Willingness to support international commissioning and project requirements.
Ideal Candidate Profile
The ideal candidate should be a hands-on Controls/Automation Engineer with strong Siemens PLC/HMI expertise and practical experience in automotive automation, robotic integration, commissioning and troubleshooting.
Candidates who have worked with automotive assembly lines, BIW weld cells, PLC-robot communication, industrial networks and safety systems will be particularly relevant for this position.
Designation
Sr Controls Engineer
Key Skills
Industry
Industrial Automation
Functional Area
Engineering Services
Employment Type
Full Time
Education
Graduation/Diploma
Job Type
Work From Office
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