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Job Title: Electrical & Mechanical maintenance

Job Level: Sr Executive

Function: Operations

Department: Operations

Job Mode: Warehouse

Travel Required: Work Based Travel

Salary Bracket: 3-5LPA

Company Overview
Authorized Distributor for Tata Steel across Andhra and Telangana. Developed a retail chain of 500 + dealers in Andhra and Telangana which is the largest network in the steel sector. Samrat has set forth a remarkable growth in sales through its wide network of channel partners across the territory. The group has completed 30 glorious years and over the period have associated with various brands. Integrity, Quality, Teamwork, Adaptability, Social Responsibility are the major core values the company.

Job Responsibilities

The role is responsible for ensuring smooth running of plant machinery by performing mechanical maintenance and basic electrical troubleshooting, handling preventive and breakdown maintenance, reducing downtime, maintaining safety and documentation standards, and supporting production teams to keep machines operating efficiently. The position requires hands-on work with industrial equipment like cut & bend, weldmesh, CTL and automation systems, with a strong focus on problem-solving, reliability, and continuous learning.

Mechanical Maintenance

• Perform daily, preventive, and scheduled maintenance of mechanical machinery, including:
  • Cut & Bend Machines, Schnell machines (Smart Mesh BB, Robo Master 60, Coil Mover)
  • CTL machine, Shearline, Weldmesh equipment
  • Motors, gearboxes, conveyors, bearings, rollers & alignment components
• Diagnose mechanical failures and implement corrective actions with minimum downtime.
• Inspect and replace bearings, pulleys, belts, chains, seals, sprockets, and lubrication systems.
• Conduct precise equipment alignment (e.g., shaft alignment, tensioning, calibration).
• Monitor machine wear & tear and raise requirements for spares and overhauling.
• Lead root-cause analysis for repetitive failures and implement permanent corrective actions.

Electrical Support & Troubleshooting

• Perform basic electrical troubleshooting including:
  • Motor starter panels, sensors, limit switches, contactors, relays & overload protection
  • MCC panel wiring, control wiring, emergency shutdown circuits
  • Cable laying, cable terminations, connections & motor testing
• Inspect electrical connections to ensure safety compliance and eliminate hazards.
• Assist external service technicians for advanced electrical or automation support when required.
• Operational Reliability
  • Ensure maximum machine uptime and maintain service performance KPIs.
  • Respond to breakdowns promptly and manage emergency repairs safely.
  • Optimize machine cycle time and efficiency through continuous improvement initiatives.

Documentation & Compliance

• Maintain machine service history, breakdown logs, checklists, spare parts consumption & maintenance reports.
• Follow and improve preventive maintenance schedule (PMS) for all equipment.
• Ensure adherence to ISO, safety, and statutory compliance standards.
• Maintain 5S workplace discipline in the maintenance workshop and plant premises.

Coordination & Training

• Coordinate effectively with Production, Quality, Stores & OEM service teams.
• Train operators on basic machine handling, preventive actions & safety practices.
• Participate in internal audits, machine inspections & safety drills.

Desired Academic Qualifications

• ITI / Diploma in Mechanical / Electrical / Fitter / Mechatronics or equivalent.

Desired Work Experience

• 2–8+ years’ experience in maintenance within manufacturing/rebar/steel fabrication/automation plants.

Special Mentions

• Achieve machine uptime target of 95% and minimize breakdown frequency.
• Ensure 100% completion of preventive maintenance as per schedule.
• Reduce repetitive breakdowns through root cause analysis and corrective action.
• Respond to breakdowns quickly and minimize machine downtime duration.
• Maintain accurate maintenance logs, breakdown reports and PM checklists.
• Ensure availability of critical spare parts and avoid downtime due to spare shortage.
• Maintain strict compliance with safety standards & PPE usage.
• Support production team and train operators on proper machine handling.
• Implement continuous improvement initiatives and suggestions for machine efficiency.
• Reduce external service dependency and maintenance costs.
• Maintain 5S discipline and housekeeping in maintenance work areas.
• Ensure proper coordination with OEMs and service providers when required

What We Offer?

At Samrat irons, we believe that our employees are our greatest asset. Our commitment to our employees is at the heart of our success, and we strive to create an environment where everyone can thrive. We are Committed to delivering high Quality products and services to our clients by working together as one Team. We believe in having Integrity and strong ethical values and in doing so we build long-term relationships with each other and our clients. We constantly try to innovate, adapt and evolve through Continuous Learning and improvement initiatives. By joining our team, you become part of a dynamic and supportive community that is dedicated to your success and well-being.